Checklist: What to Include in Your Cable RFQ (Save Time & Nail It First Try)

Hey there, fellow engineer. I’ve been in the manufacturing trenches for nearly 12 years at Romtronic, and I’ll tell you a secret: 30% of cable RFQs are returned or delayed due to missing info.

Robotic Cable Assemblies
Robotic Cable Assemblies

Each round-trip email adds 1-2 weeks to your project timeline. Even worse, incomplete specs lead to “Guesswork Pricing.” We recently saw a case where three suppliers quoted the same robot cable at $85, $142, and $210. Why? Because the RFQ missed the flex life and torsion specs, forcing each vendor to make a wild guess.

To help you get a “Right-First-Time” quote, here is our battle-tested, supplier-proof checklist.

1. The Engineering “Must-Haves.”

A clear drawing is your “Source of Truth.” If this is missing, the quote is just a guess.

  • Detailed Drawings & CAD: Include dimensions, tolerances, and cable exit directions.
  • The BOM (Bill of Materials): Don’t just say “USB connector.” Give us the Brand (JST, Molex, TE) and exact Part Number.
  • Wire Specs: AWG size, conductor type (tinned copper?), and insulation material.
  • The Romtronic Edge: If your specified connector has a 20-week lead time, our team will proactively suggest vetted equivalents to keep your project moving.
Cable Assembly - BOM Breakdown
Cable Assembly – BOM Breakdown

2. The “Trauma” Test: Environment & Motion

In robotics and industrial automation, the environment kills cables. We need to know:

  • Dynamic Flex Life: How many million cycles? What is the bend radius?
  • Torsion Requirements: Will the cable twist? (e.g., ±180°/m for a robot wrist).
  • Operating “Hell”: Is it exposed to oil, UV, or harsh chemicals? Does it need an IP67 rating?
  • Compliance: Do you need IATF 16949 for automotive or ISO 13485 for medical?
Cable 360-Degree Bending Test
Cable 360-Degree Bending Test – Romtronic

3. Testing: Define Your “OK.”

Testing is the most forgotten part of an RFQ. Without it, you’re at the mercy of the supplier’s “default” quality.

  • Electrical: Continuity, Hi-Pot (e.g., 1500V DC), and Insulation Resistance.
  • Mechanical: Pull-force testing (Newtons) and crimp cross-section analysis.
  • Our Standards: At Romtronic, we follow the IPC/WHMA-A-620 Class 3 standard and implement a 300% Inspection policy to ensure zero field failures.
IPC-620 Class 3 Standard — 300% Testing (Romtronic)
IPC-620 Class 3 Standard — 300% Testing (Romtronic)

4. Commercial Reality: Volume & Logistics

Price is a function of process. Be transparent with your numbers.

  • The Quantity Ladder: Ask for tiered pricing (e.g., 10 / 100 / 1000 pcs).
  • EAU (Estimated Annual Usage): This helps us value-engineer your project for long-term savings.
  • Timeline: When do you actually need the first prototype?

💡 Pro Tip: Make “Assumptions” Transparent

Add this sentence to your next RFQ: “Please list all assumptions made for this quote. Any undisclosed assumptions will be interpreted by the buyer’s understanding.”

This one sentence prevents 90% of post-order disputes and forces the supplier to reveal hidden risks.

Why Romtronic?

We don’t just “bid” on your drawings; we Value-Engineer them. As HMLV (High-Mix Low-Volume) experts, we treat your 10-piece prototype with the same engineering rigor as a 10,000-piece production run.

Stop the back-and-forth. Let’s build something reliable.