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Expert Solutions for Lighting Wire Harnesses and Cable Assemblies

Lighting Wire Harnesses and Cable Assemblies

Integrating sound, lighting, video, and multimedia is imperative in theatres, conference centres, concerts, and film productions. In Stage Live Actions, no sound or light can be lost (high-rating events ). Given that cables are the lifelines of a modern audiovisual device, cable applications become more crucial than anything since they bring all modules together within an intricate AV installation.

The audience that watches this kind of show does not know the technical background to have a show without hitches. If they think about it at all, they are aware only of the complexity and enjoy the experience without considering that dozens (if not hundreds) of pieces must somehow come together for everything to work as intended.

High-Temperature Lighting Cables

The lighting industry will need a high-temperature-resistant cable. For example, Romtronic offers a wide selection of Besilen (silicone rubber) cables that can withstand temperatures up to 180 °C, making them ideal for internal wiring in lighting fixtures and for use in switchboards or distribution boards where low mechanical stress is applied.

Our customized lighting harnesses and cable assemblies
Our customized lighting harnesses and cable assemblies

Reliable, Precision-Made Lighting Cable Assemblies and Harnesses

With over 28 years of experience, Romtronic is dedicated to producing high-quality manufactured items in the lighting sector. Our product capabilities span LED, incandescent, and fluorescent lighting in various industrial, commercial, and residential applications. You will likely find one of our high-performing custom wire harnesses or cable assemblies. Lighting pigtails signal light assemblies or any interconnect solution your product needs to be produced.

Our Capabilities

Our wire harness and cable assembly capabilities include:

  • Lighting Wire Harnesses
  • Lighting Cable Assemblies
  • Wire Termination
  • Wire Marking Services
  • Wire Cutting Services
  • Wire Processing Services
  • Lighting Cable Assembly and Harness Manufacturing

ROMTRONIC can assist you at every project phase, from the initial quote to final delivery. All our manufacturing meets IPC/WHMA-A-620 standards. Suppose you need a lighting cable assembly or harness that doesn’t exist in our design database to support your performance and application requirements. In that case, we have the expertise to develop a custom interconnect product tailored to your needs.

High-Temperature, High-Voltage Cables

We fully understand the unique characteristics of high-temperature, high-voltage cables required in the lighting industry. Our comprehensive manufacturing processes enable us to provide reliable, precisely manufactured lighting components. All our products are made in the USA and comply with UL and CSA standards. As an ISO and RoHS-compliant contract manufacturer, we ensure the highest quality.

Vendor Managed Inventory (VMI) Programs

We offer VMI programs to keep your factory well-stocked with ample components and parts, ensuring timely and smooth operations.

Design Resources for Lighting Wire Harnesses and Cable Assemblies

Thanks to our in-house design and engineering experts, we can address your unique design challenges and create products that meet the shape, fit, and function required by your application. We can also optimize your lighting cable assembly or harness design for manufacturability, saving you time and money on your project.

Quality Manufacturing and Performance Testing

Our commitment to quality manufacturing ensures that your custom lighting cable assemblies and harnesses meet or exceed your standards and any applicable industry or international quality and compliance requirements. We follow IPC/WHMA-A-620 quality inspection standards. Our manufacturing facilities are UL and CSA certified for manufacturing and packaging, and comply with ISO and RoHS standards.

Trusted Manufacturers and Suppliers

To ensure our customers receive the highest quality products, Romtronic uses premium components from industry-leading manufacturers, including:

  • Molex
  • Panduit
  • TE Connectivity (formerly Tyco)
  • Alpha Wire
  • General Cable
  • Helukabel

Leading Custom Solutions in the Lighting Industry

Whether you need a complete turnkey solution for a single component, we are your go-to manufacturer for lighting cable assemblies and harnesses. We will work with you to develop custom solutions tailored to your specific needs. We take pride in helping our customers meet their production requirements, making their assembly processes more cost-effective and efficient.

Applications of Wire Harnesses and Cable Assemblies in the Lighting Industry

Our wire harnesses and cable assemblies are crucial for various lighting applications, including outdoor road lighting, advertising light boxes, decorative light strings, indoor display lights, venue lighting, and aquaculture greenhouse lights.

Importance of Wire Harnesses and Cable Assemblies in the Lighting Industry

Lighting wire harnesses often carry large currents, and our wire conductors have sufficient cross-sectional areas to handle these loads. Like military cable harnesses, our lighting wire harnesses can conduct electricity for extended periods without overheating, offering excellent insulation against both high and low temperatures, as well as flame resistance and corrosion resistance.

Advanced Manufacturing and Testing

Our advanced manufacturing and rigorous testing processes ensure the highest quality and reliability of our lighting wire harnesses and cable assemblies. We achieve IP67-level waterproof performance through injection moulding techniques for branch connectors.

Conclusion

Romtronic is committed to keeping the lights on for industrial lighting OEMs and providing the cable and wire solutions necessary to power large lighting installations. We offer custom cables and wires to optimize lighting environments in modern industrial and commercial spaces—from warehouse high-bay lighting to LED flat panels, enhancing safety and productivity in high-tech manufacturing units. Rely on Romtronic to provide the connections you need to complete the most complex lighting installations on time and within budget.